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The Error Spiral: Why Bad Operations Get Worse and Good Ones Get Better
And why the difference between the two always compounds Every plant manager has watched it happen. A changeover gets rushed at the start of second shift. The operator swaps the change parts but doesn't verify something critical. Maybe it's a standard that's been written down, maybe it's not. The line runs for forty minutes before someone notices there's something wrong (bottles dented, labels crooked, wrong materials, wrong print, etc). Now there's a quality hold, a financial

Mac Davis
8 min read


Laws of Leadership: Ashby's Law
Centralizing decisions because of "incorrect" or "bad" decision making causes bottlenecks and slows your entire operation to a crawl while frontline teams wait for approvals. Ashby's Law: Only variety can absorb variety. To effectively control a complex system, the controller must have at least as much flexibility (variety) as the system it's managing; otherwise, it gets overwhelmed. This one is essential for correctly integrating decision making into systems. When someone on

Mac Davis
2 min read
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